Air Separation Plant Manufacturer Unit

We are a leading and well established company with skilled workforce and well equipped manufacturing units to design and manufacture fully automatic and technically advanced air separation plants. The plants are popular all over the world in terms of usability, functionality, performance and ease of use. The capacity of the plants is ranging from 50 m3/hr to 10,000 m3/hr, which is perfect for different medical and industrial applications. The purity of oxygen is upto 99.7% and nitrogen is upto 99.9% respectively.

Our organization believes in quality, safety, health and environmental protection; therefore it experiences a number of customers from all over the world. Buyers expect us to manufacture and supply safe, reliable and economical air separation plants in compliance to the technology of international market. The designs of our air separation plants were based on an Italian company, which is worldwide popular. Apart from the products, our services are also fast and timely.

Key Features :

  • Low power consumption
  • Low maintenance cost
  • Smooth performance
  • Excellent absorption of gas in cylinders
  • No gas loss and high yield
  • Very simple and safe to operate
Air Separation Plant

We manufacture and supply the plants by incorporating the latest technology Cryogenic Technology in order to make them stand out among our competitors. The life span of our plants is also very high. Exceptionally designed, the products are available in different capacities and operate at a working pressure of 6 to 8 bar. Once installed, they perform for years without wear and tear. The upkeep expense is also very low so they are easy to run.

Process Description of Air Separation Plants :

1.COMPRESSION OF ATMOSPHERIC AIR : In the very first stage, atmospheric air is compressed at a very pressure of 5-7 bar (kg/cm2). Air can be compressed at such low pressure by advanced and trouble free rotary compressors.

2.PRE COOLING SYSTEM : The second stage of the process uses a low pressure refrigerant for pre-cooling the processed air to temperature around 12 deg C before it enters the purifier.

3.PURIFICATION OF AIR BY PURIFIER : The air enters a purifier consisting of twin Molecular Sieve driers, working alternatively. The Molecular Sieves remove the Carbon dioxide & moisture from the processed air before the air enters Air Separation Unit.

4.COOLING OF AIR BY EXPANDER :The air has to be cooled to sub zero temperatures for liquification & the cryogenic refrigeration & the cooling is provided by highly efficient expander, which cools the air to temperature almost below -165 to-170 deg C

5.SEPARATION IF LIQUID AIR INTO OXYGEN AND NITROGEN BY AIR SEPARATION COLUMN : Oil free, moisture free and Carbon Dioxide free air enters into low pressure fin type HEAT EXCHANGER where the air is cooled below sub zero temperatures by air expansion process in the expander. Air gets liquefied when it enters the air separation column & gets separated into oxygen & nitrogen by the process of rectification.

6.COMPRESSION OF OXYGEN &FILLING OF IN CYLINDERS : The final product in the form compressed Oxygen/Nitrogen goes to the high pressure oxygen cylinders at 150 bar or upto higher as required. This can be done by liquid oxygen pump is same models. We can use oil & water free compressor.

Technical Specifications
BDM 50 50 m3/hr 200 99.7% 99.99%
BDM 80 80 m3/hr 320 99.7% 99.99%
BDM 100 100 m3/hr 400 99.7% 99.99%
BDM 130 130 m3/hr 500 99.7% 99.99%
BDM 150 150 m3/hr 600 99.7% 99.99%
BDM 170 170 m3/hr 680 99.7% 99.99%
BDM 200 200 m3/hr 800 99.7% 99.99%
BDM 250 250 m3/hr 1000 99.7% 99.99%
BDM 300 300 m3/hr 1200 99.7% 99.99%
BDM 400 400 m3/hr 1600 99.7% 99.99%
BDM 500 500 m3/hr 2000 99.7% 99.99%
BDM 600 600 m3/hr 2400 99.7% 99.99%

Note : Larger Size Plants also available upto 2000 m3/hr Capacity.